By 2030, there could be around 350 million electric vehicles (EVs) globally, with around 1.9m EV batteries annually reaching their end of life. By 2040, this number could grow to 20m EV batteries per year.

As a result, the global battery recycling industry is growing rapidly, but the environmental and social impacts of different recycling technologies are not yet well understood.

To address this, Systemiq is today publishing a new study, titled ‘Advancing Sustainable Battery Recycling: Towards a Circular Battery System‘. It sheds light on the environmental and social impacts and risks of recycling electric vehicle lithium-ion batteries and proposes ways forward to ensure a sustainable future for this rapidly growing global industry.

Industry leaders BASF, GRS Batteries, Li-Cycle, Mercedes Benz, and Rock Tech Lithium provided financial support for the research, which drew expertise from an advisory council and external experts from TU Braunschweig, TU Clausthal, Fraunhofer IST, the Faraday Institution, Transport & Environment and WWF.

Key findings

Recycling not only ensures responsible disposal but could also result in a substantial reduction of greenhouse gas emissions, potentially saving around one million tonnes per year in the EU alone by 2030.

However, the study highlights potential risks and impacts associated with battery recycling, emphasising the energy-intensive nature of traditional recycling methods and the high water consumption of alternative hydrometallurgical processes.

The study proposes three key action areas to enhance global sustainability in battery recycling

“The global battery recycling industry is rapidly evolving, yet burdened with complexity. This study aims to improve understanding among non-specialists, urging collective action from industry, the public sector and civil society to manage environmental and social impacts and risks effectively to ensure that the industry has a strong and enduring license to operate and grow, for the benefit of the planet.”

Tilmann VahleDirector, Sustainable Mobility and Batteries at Systemiq

"Recognition and broad adoption of sustainability practices and principles for battery recycling provide an important guide in the early stages of this industry. At Li-Cycle, we are committed to powering the energy transition with battery materials that are recycled in a safe and sustainable manner."

Aman ChitkaraDirector, Government Relations, Li-Cycle

"It is clear that battery recycling supports EV sustainability. However, battery recycling too carries inherent risks and impacts regarding sustainability issues that need addressing while taking into account the full lifecycle from battery design to re-use of recovered materials. That’s why further action is needed to make it even better - and to ensure that now that the industry is scaling globally, it is truly set up for sustainability."

Tobias Kind-RieperGlobal Lead Mining and Metals at WWF Germany

"This study provides valuable insights into the complex dynamics of the evolving battery recycling industry. As we navigate the challenges and opportunities in battery recycling, this study contributes essential knowledge which Systemiq have co-created with industry and academia that can guide future research and innovation, ensuring the academic community's active engagement in shaping a sustainable and circular global battery system."

Gavin HarperFaraday Institution Research Fellow at Birmingham University